Automation Solutions Configured Right

Design complete industrial automation systems with confidence. From robotic workcells to factory-wide control systems, configure complex automation solutions with automatic safety validation, I/O calculations, and seamless integration.

Robotic Welding Cell Configurator
🤖

6-Axis Welding Robot Cell

6-axis, 20kg payload
2.03m reach
Allen-Bradley PLC
32 I/O points
Category 3 (PLd)
Area scanners
MIG/TIG capable
Wire feed system

System Components

System Validation

✓ Safety category verified
✓ I/O capacity sufficient
✓ Workspace analysis OK
✓ Cycle time achievable
⚠ CE marking required

Quote Summary

Base System: $285,000
Options: $85,000
Engineering: $45,000
Installation: $35,000
$450,000

Automation Configuration Advantages

Precision engineering for complex automation systems

🛡️

Safety-First Design

Automatic safety category calculations, risk assessments, and compliance checking for international standards.

📡

System Integration

Seamless integration validation between robots, PLCs, HMIs, safety systems, and enterprise software.

Performance Optimization

Real-time cycle time analysis, throughput calculations, and bottleneck identification for maximum efficiency.

🎯

Accurate Sizing

Automatic sizing of controllers, I/O modules, power supplies, and network components based on system requirements.

Complete Automation System Configuration

From individual components to full factory automation

🤖

Robotic Systems

Industrial robots, cobots, AGVs, and complete robotic workcells with end-effectors and peripherals.

🖥️

Control Systems

PLCs, PACs, HMIs, SCADA systems with I/O modules, communication networks, and safety controllers.

👁️

Vision & Sensors

Machine vision systems, laser scanners, proximity sensors, and quality inspection equipment.

🔄

Material Handling

Conveyors, pick-and-place systems, automated storage, and material flow optimization.

🛡️

Safety Systems

Light curtains, area scanners, safety PLCs, emergency stops, and functional safety integration.

🌐

Network & Communication

Industrial networks, wireless systems, IoT connectivity, and cybersecurity implementations.

Automation Across Industries

Proven solutions for every manufacturing sector

🚗 Automotive

  • Welding and assembly lines
  • Paint and coating systems
  • Quality inspection stations
  • Parts handling and logistics
  • Engine and transmission assembly
  • Final vehicle testing

🍕 Food & Beverage

  • Packaging and labeling lines
  • Mixing and processing systems
  • Filling and capping machines
  • Quality control and sorting
  • Cold storage automation
  • Sanitary design compliance

💊 Pharmaceuticals

  • Tablet and capsule production
  • Sterile filling and packaging
  • Batch tracking and serialization
  • Cleanroom automation
  • Validation and compliance
  • Laboratory automation

📱 Electronics

  • PCB assembly and testing
  • Component placement systems
  • Semiconductor handling
  • Final assembly and packaging
  • Optical inspection systems
  • Clean manufacturing environments

Automation Configurator ROI Calculator

Calculate your automation project efficiency gains

Current Process

With Configurator

Design Time Reduction: 60%
Project Capacity Increase: +18 projects/yr
Rework Elimination: 90%
Annual Time Savings: 2,880 hrs
Additional Revenue Potential: $8,100,000
Annual Impact: $8,532,000

Automate Your Automation Design Process

Join leading system integrators and automation companies accelerating project delivery